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It was time to flush the coolant and I wanted to change to the new Gold coolant also. I figured that since I had to drain everything to flush the system I might as well change over to the 203 degree thermostat, and change to the behind the belt upper radiator hose. Plus I wanted to add a coolant filter so this was a good time to do that also. Plus I need to put a new serpentine belt on it. So off I went to Wal-Mart and picked up 20 gallons of distilled water, I told everyone I was really thirsty. Then it was off to NAPA for the upper hose, timing belt, and 4 gallons of Zerex G-05 coolant.
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First step is to drain the radiator. The petcock is at the bottom of the radiator on the drivers size, its an 18mm. Get used to this, you will need to do it 4 more times.
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One of the more popular right ups uses a 5 gallon bucket to drain the coolant into with the truck jacked up, or use a kid’s plastic swimming pool to collect it. We used a 5 gallon drain pan that I had and then poured it into a 30 gallon trash can. Ill get rid of it later. Another step in the write up is to use a flush kit that T’s into the heater system and attaches to a garden hose. We did not do this.
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Another step in the write up is to remove the thermostat and just put the housing back on to let the coolant cycle in between draining and adding water. If you do that water will pour out, unless you have an extra gasket or make one with silicone. Jeff cut the stock one up and reused the gasket to get by.
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Now you just fill with 4 gallons of distilled water and run the engine for a few minutes. Make sure the heater is on full heat also. Drain the radiator then refill. We did this 4 times, each time the coolant drained out had less of a green tint. On the last drain it was clear.
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This is what Jeff calls the closed loop setup. We decided to go with an open loop, it cleans better than the closed version.
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The finished product. About 6 hours of work, draining filling, draining, filling, etc.. etc.. then installing and plumbing. Eventually we will be adding a coolant filter to dads 6.0
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