Cooling Upgrages

It was time to flush the coolant and I wanted to change to the new Gold coolant also. I figured that since I had to drain everything to flush the system I might as well change over to the 203 degree thermostat, and change to the behind the belt upper radiator hose. Plus I wanted to add a coolant filter so this was a good time to do that also. Plus I need to put a new serpentine belt on it. So off I went to Wal-Mart and picked up 20 gallons of distilled water, I told everyone I was really thirsty. Then it was off to NAPA for the upper hose, timing belt, and 4 gallons of Zerex G-05 coolant.

First step is to drain the radiator. The petcock is at the bottom of the radiator on the drivers size, its an 18mm. Get used to this, you will need to do it 4 more times.

 One of the more popular right ups uses a 5 gallon bucket to drain the coolant into with the truck jacked up, or use a kid’s plastic swimming pool to collect it. We used a 5 gallon drain pan that I had and then poured it into a 30 gallon trash can. Ill get rid of it later. Another step in the write up is to use a flush kit that T’s into the heater system and attaches to a garden hose. We did not do this.

Another step in the write up is to remove the thermostat and just put the housing back on to let the coolant cycle in between draining and adding water. If you do that water will pour out, unless you have an extra gasket or make one with silicone. Jeff cut the stock one up and reused the gasket to get by.

Now you just fill with 4 gallons of distilled water and run the engine for a few minutes. Make sure the heater is on full heat also. Drain the radiator then refill. We did this 4 times, each time the coolant drained out had less of a green tint. On the last drain it was clear.

Now its time to mount the coolant filter. The dieselsite kit comes with a mounting bracket that mounts over the radiator mount using studs provided with the kit. The filter head is then bolted to the bracket.

When ordering the kit you can get it with shut off valves to turn off the coolant when changing filters. I decided to use my own.

This is what Jeff calls the closed loop setup. We decided to go with an open loop, it cleans better than the closed version.

Time to start plumbing. First up is the new upper hose that goes behind the serpentine belt instead of the way it was done from Ford, through the belt. Can you spell STUPID design!

The input for the filter head connects to a plug on the water pump below the thermostat. The output T’s in with the Degas bottle line. This is when the 203 thermostat was installed along with a new thermostat housing.

Everything is plumbed and installed, its time to add the coolant, 4 gallons of Zerex G-05.

Jeff finishing up the hose install. The witness protection rules allow pictures of his ass, but not face. While these were being taken Jeff was yelling “Don’t take any pictures of my ass!”

Time to tidy up the hose’s

The finished product. About 6 hours of work, draining filling, draining, filling, etc.. etc.. then installing and plumbing. Eventually we will be adding a coolant filter to dads 6.0

[BigdaddyDiesel] [Tech] [01 Excursion] [03 F350]